Employing fewer people, but 10 times higher production capacity! What is the secret of this enterprise in Zhongshan?

On the morning of November 6, in Zhongshan Pujing Electronic Technology Co., Ltd. dust-free production workshop, different classifications and models of production equipment, the company's employees orderly operate the solid crystal machine to complete the process, between workers and machines, busy and busy.

"We invested more than 10 million to buy 11 sets of ultrasonic welding and milling machine and 8 sets of solid crystal machine put into use this year, has basically realized the automation of the front process. Save manpower at the same time production capacity increased by 10 times, previously required 48 hours of production of LED display panels, now only 4.8 hours to complete!" The words of the company's business director Xiong Qinglin are full of excitement.

Workers production has a "power assistant"

At the beginning of this year, Xiong Qinglin's pre-process workshop was moved from the third floor to the fourth floor. In the outsiders seem insignificant changes, Pujing company actually took more than one step. A one-time investment of more than 10 million, for a small and medium-sized enterprises, has been a big deal.

In the company's second floor product display area, all kinds of LED panels in a wide range, in addition to ordinary LCD, there are touch finished products. "We are the only one in Huangpu town specializing in the production of LED display panels, products are mainly supplied to the United States, Haier, Huadi, Grants, Rong Shi Da and other enterprises, some of which can account for 30% of the total share of enterprise purchases." Xiong Qinglin introduced.

Pu crystal photoelectric was established in 2013, the product involves household appliances, automotive, medical equipment, lighting and other fields, including LED digital color screen, LED digital tube, LED dot matrix block and other series. At the end of last year, the company purchased more than 10 million yuan of imported ultrasonic welding machine, solid crystal machine, automatic detection machine and a number of machines for the front process production. At the beginning of this year, this batch of equipment in the clean room officially put into use, from solid crystal, welding to detection are carried out by manual and machine cooperation.

Labor costs cut in half, 10 times higher production capacity

"Previously, the production of the same LED display capacity required 60 to 70 people to work together to complete the semi-automatic capacity of 1,500 points per hour, which was about one-tenth of the current capacity in 2017. Today, we have reached a capacity of 15,000 dots per hour per machine." Xiong Qinglin said that compared to the semi-automatic mode, not only has the production capacity increased by 10 times after the machine was put into production, but the straight-through rate of the previous process has also increased from 80% to more than 98%.

Xiong Qinglin said that the improvement in quality has also lowered the average unit price of materials, which used to be $1 per unit, but is now about 60 cents. And production efficiency and quality improvements have directly driven up orders. "The company's sales this year are seven or eight times higher than before."

The operation of the machine has reduced the manpower required for the production of the previous process, before 60 people to produce LED displays, now 30 people can complete the production. "Today workers' wages only account for 20% of the cost of the business." Xiong Qinglin said.